We implement Poka-Yoke techniques to prevent human errors in manufacturing and administrative processes. Our solutions include simple, cost-effective error-proofing tools that enhance product quality and reduce defects at the source, ensuring “zero defects” production.
Poka-Yoke means “mistake-proofing” in Japanese. It uses simple devices, fixtures, sensors or process designs that make it impossible, or very hard, to make a mistake – or that detect the mistake immediately before it becomes a defect.
Manufacturing units, engineering and process industries, small and medium enterprises, engineering colleges, laboratories and administrative offices. PKP Technology is based in Coimbatore and supports organisations across Tamil Nadu and India, on-site or through training sessions for your team.
Most are simple and low-cost, such as pins, stoppers, colour coding or limit switches.
Prevention devices stop the mistake from happening; detection devices catch it immediately so the defective part does not move forward.
Start with the defects that occur most often or cost the most, and the steps where errors are easiest to make.
To plan Poka-Yoke for your organisation or institution, contact PKP Technology for a consultation.
Related services: Kaizen · 5S · TPM · Six Sigma · Kanban · Lean Manufacturing · Engineering Consulting Services
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